Automated Filling Systems
Bin Filling Systems
These systems can boost productivity and help gather consistent weighments throughout the filling process. Whether you are looking to retrofit an existing system, design a new filling line, control a single spout, or multiple lanes, Quality Scales Unlimited has the experience to help you step by step through the ideal system for your specific needs.
Features and Options:
- Auto-Sampling Options
- Accurate & Standard Weighments
- Audible & Visual Indicators
- Automatic Lifting Options
- Bin Tagging Options
- Efficient Record Keeping & Handling Capabilities
- Supersack Options
- Single or Multiple Lane Systems Available
Bag and Box Filling Systems
These systems are designed to meet a wide variety of packaging needs; capable of filling containers ranging from 1 ounce to 100 pounds, depending on the application. The goal of these systems is to boost productivity and operational efficiency, reducing product loss often linked with manual handling. Fully automated, these systems reduce labor needs while significantly increasing output.
Features and Options:
- Conveyance Equipment
- Sewing Equipment
- Bag Flattener Equipment
- Bag Turning Equipment
- Robotic Stacker
- Various Options: Simplex, duplex, or triplex Systems
Continuous Draft Systems
If your goal is to calculate the total material entering the plant process or to monitor debris removal from the final product, draft systems offer an ideal solution. These systems can be integrated into legal-for-trade applications, providing accurate and actionable data both before and after production. This ensures complete transparency and eliminates discrepancies related to the quantity of products received
Features and Options:
- Monitor Incoming Product
- Custom Sizes to Fit Specific Applications
- Data Collection & Reporting
Flip/Flop Systems
This system is typically integrated into applications utilizing single bulk filling operations. A diverter door is positioned directly below the discharge spout, enabling continuous filling. Upon completion of the first bin, the system automatically redirects material flow to the second bin, thereby minimizing downtime and significantly enhancing productivity.
Features and Options:
- Standard 5’ x 5’ Floor Scales
- System Controller
- Data Collection
Vibratory Feeder Systems
Engineered for the efficient handling of free-flowing products into open-mouth bags, these systems are ideal for applications requiring precise weight tolerances. They offer exceptional accuracy where precision is critical. Typical operating speeds range from 10 to 15 bags per minute, with an accuracy of ±½ ounce, depending on the flow characteristics of the product.
Features and Options:
- Pant Leg Diverter
- Vibratory Pan for Dribble Feed
- Various Options: Simplex, duplex, or triplex Systems
- Ideal for Small Bagging Applications
Custom Solutions for Your Operation
Features and Options:
Custom Designed Systems
Check Weighing
Metal Detection
Controller Upgrades
Data Collection
PLC Integration
Our team specializes in designing and building the custom solutions you’ve been envisioning. From filling, blending, and mixing to material movement and data collection, we are your go-to control and automation specialists. We make your ideas work. Talk with one of our specialists today.